| 1)
| Bearing service life
|
|
When bearings
rotate under loading, material flakes from the surfaces of inner and outer
rings or rolling elements by fatigue arising from repeated contact stress.
This phenomenon is called flaking. The total number of bearing rotations
until flaking occurs is regarded as the bearing "(fatigue) service life".
"(Fatigue) service life" differs greatly depending upon bearing structures,
dimensions, materials, and processing methods. Since this phenomenon results
from fatigue distribution in bearing materials themselves, differences in
bearing service life should be statistically considered. When a group of
identical bearings is rotated under the same conditions, the total number
of revolutions until 90% of the bearings are left without flaking (i.e.
a service life of 90% reliability) is defined as the basic rating life.
In operation at a constant speed, the basic rating life can be expressed
in terms of time.
In actual operation, a bearing fails because of not only fatigue, but other
factors as well, such as wear, seizure, creeping, fretting, brinelling,
cracking etc (ref. Bearing failures and countermeasures). Selecting the
proper mounting method and lubricant, as well as the bearing most suitable
for the application can minimize these bearing failures. |
|
|
| 2) |
Basic
dynamic load rating |
|
The basic dynamic load rating
is either pure radial (for radial bearings) or central axial load (for thrust
bearings) of constant magnitude in a constant direction, under which the
basic rating life of 1 million revolutions can be obtained, when the inner
ring rotates while the outer ring is stationary, or vice versa. The basic
dynamic load rating, which represents the capacity of a bearing under rolling
fatigue, is specified as the basic dynamic radial load rating (Cr) for radial
bearings, and basic dynamic axial load rating (Ca) for thrust bearings. These
load ratings are listed in the specification table. |
| 3) |
Dynamic
equivalent load |
|
Bearings
are used under various operating conditions; however, in most cases, bearings
receive radial and axial load combined, while the load magnitude fluctuates
during operation. The two are compared by replacing the load applied to
the shaft center with one of a constant magnitude and in a specific direction,
that yields the same bearing service life as under actual load and rotational
speed. This theoretical load is reffered to as the dynamic equivalent load,
can be obtained using the equivalent
load equation. |
| 4) |
Basic
rating life |
|
The basic rating life
in relation to the basic dynamic load rating and dynamic equivalent load
can be expressed using equation (3-1). It is convenient to express the basic
rating life in terms of time, using equation (3-2), when a bearing is used
for operation at a constant speed; and, in terms of mileage (km), using
equation (3-3), when a bearing is used in railway rolling stock or automobiles.
|
| (Total revolutions) |
L10 |
= (C/P)p      |
(3-1) |
| (Time) |
L10h |
= 106(C/P)p/60n
 |
(3-2) |
| (Running distance) |
L10s |
= DL10      |
(3-3) |
|
| where; |
| |
L10 |
: basic rating life |
106 (revolution) |
| |
L10h |
: basic rating life |
h |
| |
L10s |
: basic rating life |
km |
| |
P |
: dynamic equivalent load |
N |
| |
C |
: basic dynamic load rating |
N |
| |
n |
: rotational speed |
r/min |
| |
p |
: for ball bearings       |
p=3 |
| |
|
: for roller bearings      |
p=10/3 |
| |
D |
: wheel or tire diameter |
mm |
|
|
|
| 5) |
Correction of calculated service life |
|
When the bearing is used under heat,
adjust the service life by multiplying the basic dynamic load rating indicated
in the Bearing Specification Tables by the temperature adjustment factor.
|
Values of Temperature
Adjustment Factor
Bearing temperature |
125 |
150 |
175 |
200 |
250 |
| Temperature adjustment factor |
1 |
1 |
0.95 |
0.90 |
0.75 |
|
| For applications where more than one bearing is used, calculate
the service life of the entire bearing system. |
Equation for Calculation of Service Life of Entire System
|
| Also,
adjust the rating life by using reliability factor a1, bearing characteristic
factor a2, and operating condition factor a3. |